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Hardcoat
Anodizing
Hardcoat
anodize, commonly referred to as Type III anodizing, is formed by using
an electrolytic solution of sulfuric acid at approximately 32¢X F and a
current density of 23 to 37 Amps per square foot. The process will run
for 20 to 120 minutes depending on the alloy used and desired coating
thickness. This will produce a generally gray coating 10£gm to 50£gm thick
with 50% buildup and 50% penetration.
Properties
& Advantages
Hardcoat
anodizing provides for several desirable qualities such as:
- Corrosion
Resistance (500+ Hours salt spray resistance per ASTM B117)
- High
Durability (file hard,Taber Abraser CS-17 1000 g) better than hard chromium
or steel
- Electrical
Insulation (20 degree C,4*10.15 ohm cm2 / cm) as a good insulation.
- High
temperature Resistance (untile 2050 degree C)
- Breakdown
Voltage Resistance (over 1500 DC)
-
Low
rub coefficient (0.095)
Hardcoat anodize coatings may be dyed a variety of colors. However,
due to its naturally darker appearance, dyeing does not produce the
vibrant colors that a Type II sulfuric anodize will. Additionally,
the required sealing process after dyeing does slightly reduce hardness.
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There
are hundreds of governmental, industrial, and commercial anodizing
specifications in use, each with their own method of calling out coatings,
seals, dyes, etc. Any anodizer should recognize the Type III designation
to indicate a hardcoat anodize, Class 1 to specify natural color or
no dye, and Class 2 to indicate a dye.
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Hardcoat
anodizing works very well with 2000(2014),3000,5000, 6000, 7000 series
aluminum alloys and 214,355,356 series die casting material.
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